Developing state-of-the-art air defense missiles requires constant innovation—especially as production is expected to reach 500 units annually by 2024. Like all defense products, these missiles must undergo meticulous inspection before they are deployed. To address this challenge, one of the nation’s largest defense contractors has turned to robotics.

Aerobotix (ABX) has combined its aerospace manufacturing expertise with advanced robotics to create robust manufacturing and refurbishment solutions. By integrating large FANUC robots with ATI Industrial Automation’s advanced end-effector technology, Aerobotix developed an automated system capable of accurately measuring the coating thickness on interceptor missiles. This system utilizes three distinct end-of-arm tooling (EOAT) configurations, enabled by ATI’s robotic tool changers and tool stands, to perform comprehensive inspections.

Despite the fact that inspection operations require different hardware compared to tasks like painting or sanding, ABX managed to merge all three inspection processes into a single, streamlined operation. This was achieved through custom-configured QC-210 Heavy Duty Tool Changers from ATI. The system incorporates ATI Utility Modules that deliver essential resources—pneumatic air for compliance tools, electrical signals, and Gigabit Ethernet connectivity—directly through the tool changer to the EOAT.

ATI’s applications team collaborated closely with Aerobotix to design a versatile tool-changing system that works seamlessly with their specialized end-effectors, and that can be adapted as customer needs evolve. ATI’s tool changer products not only enhance productivity and flexibility but also offer configuration options suitable for a broad range of applications. This adaptability makes it easier for customers to integrate tool-changing technology into diverse operational environments.

The innovative solution developed by ABX and ATI enables customers to get more from their robotic systems. With the capability to automatically exchange tools and connect utilities, the system supports multiple robotic processes in one cycle, ensuring high utilization and improved quality. Additionally, when operational demands shift, customers can easily reprogram and reconfigure the system to accommodate new tasks on various components.

Together, Aerobotix and ATI offer reliable, forward-thinking solutions that help customers stay agile, responsive, and confident in an ever-changing and competitive manufacturing landscape.