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The discovery of how corals stiffen their skeletons on demand opens up new directions for bioinspired engineering

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How Soft Coral Inspires Breakthroughs in Adaptive Materials and Robotics

Along the Pacific coastline stretching from California to Chile, the soft coral Leptogorgia chilensis exhibits a fascinating ability: its flexible branches instantly become rigid when touched. This natural phenomenon has captured the attention of engineers and scientists aiming to revolutionize fields such as robotics, medical devices, and advanced manufacturing.

Unveiling Nature’s Ingenious Stiffening Mechanism

Researchers at the University of Pennsylvania, led by Associate Professor Ling Li, have uncovered the underlying process that enables this coral to switch from soft to solid. Their findings, published in the Proceedings of the National Academy of Sciences, reveal that the coral’s skeleton consists of millions of microscopic mineral particles embedded within a gelatinous matrix.

When the coral senses a threat, it expels water from its tissues, causing the gel to contract. This contraction forces the mineral particles-known as sclerites-to pack tightly together, effectively “jamming” and stiffening the coral’s structure. Li likens this to a “traffic jam,” where particles become immobilized as they are pushed closer, creating a solid framework.

Microscopic sclerites with rod-like shapes and branching extensions enable the coral to modulate its stiffness. Credit: Ling Li and Chenhao Hu

Granular Jamming: From Sand to Living Organisms

Granular jamming-the process where particles lock together under pressure-has been extensively studied in inanimate materials like sand or coffee grounds. However, this is the first documented case of such a mechanism occurring naturally within a living organism. Chenhao Hu, a doctoral researcher and lead author of the study, highlights the potential applications: “Imagine surgical tools or robotic limbs that can dynamically adjust their rigidity, inspired by this coral’s natural design.”

Biomimicry: Learning from Marine Life to Engineer Smarter Materials

Li’s team has long been fascinated by the structural properties of marine organisms, believing that nature’s designs can inform next-generation engineering solutions. The coral’s skeleton is primarily composed of calcium carbonate-the same abundant mineral found in eggshells, pearls, and limestone. Yet, it is the unique arrangement and shape of these mineral grains that endow the coral with its remarkable ability to switch stiffness.

While marine biologists have traditionally used the shape of sclerites to classify coral species, their functional role in mechanical properties has been largely overlooked. This research shifts the focus toward understanding how these shapes contribute to granular jamming and material adaptability.

Top-down view of the coral’s mineral particles reveals a regular, intricate structure that could inspire innovative designs in robotics and medical devices. Credit: Ling Li and Chenhao Hu

Discovering the Optimal Particle Geometry for Jamming

Previous engineering efforts to harness granular jamming have been limited by the shapes of particles used-often simple spheres or irregular grains like sand-which tend to slip past each other due to low friction. Hu explains, “Finding the ideal particle shape is challenging because many common granular materials don’t jam effectively.”

By studying the uniquely branched, rod-like sclerites of L. chilensis, the researchers have identified a natural particle geometry that promotes strong interlocking and jamming. This insight could guide the design of synthetic particles for more efficient and controllable jamming systems in human technologies.

Advanced Techniques Reveal Coral’s Mechanical Secrets

The team employed cutting-edge imaging methods, computational simulations, and mechanical testing on preserved coral samples to analyze how the particles interact under stress. Hu notes, “When force is applied, the coral’s skeleton contracts as the particles move closer, reducing volume and increasing stiffness.” This dynamic response is a key feature that engineers hope to replicate in adaptive materials.

3D-printed replica of a sclerite demonstrates the complex shape responsible for the coral’s stiffness modulation. Credit: Bella Ciervo

Expanding Horizons: Potential for Diverse Natural Inspirations

While this study focused on a single coral species, Li emphasizes the vast diversity of soft corals, each with distinct sclerite shapes and mechanical properties. “Exploring other species could uncover a range of natural jamming systems with unique functionalities,” he says.

Ultimately, the skeleton of Leptogorgia chilensis offers a blueprint for developing new materials that can switch between flexible and rigid states on demand, with promising applications in soft robotics, minimally invasive surgery, and beyond.

Looking Ahead: From Ocean Depths to Cutting-Edge Technology

As industries increasingly seek materials that combine adaptability with strength, the lessons learned from this coral’s natural jamming system could pave the way for innovations that blend biology and engineering. By mimicking these mineral particle arrangements, future devices might achieve unprecedented control over their mechanical properties, enhancing performance and safety.

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